Welded mesh fencing is well regarded as one of the most durable and versatile fencing solutions available today. Used for everything from security perimeters to animal enclosures and industrial sites, its varying levels of strength and reliability make it a popular choice for multiple use cases. But have you ever wondered how it’s actually made?
In addition to its robust construction, welded mesh fencing offers versatility for various applications, from securing properties to enhancing garden aesthetics. The process of creating these fences involves precision welding of intersecting wires, ensuring durability and strength. For those looking to complement their outdoor spaces with additional structures, such as decks, it’s essential to consider the seamless integration of materials and design. For more information on how to enhance your outdoor living area with expertly crafted decks, click for details. This approach not only elevates the functionality of your space but also harmonizes with the sturdy presence of welded mesh fencing, creating a cohesive and inviting environment.
In this article, we’ll take you through a step-by-step process, from start to finish. Whilst this might not apply to all companies out there, the overall process will be similar.
Step 1 – Raw Materials Section
The first stage in the production of welded mesh is choosing the right materials. As the fencing is typically made from steel wire, which provides the strength and durability needed for secure enclosures, manufacturers will first need to choose their preferred quality of wire, which may include any of the following options:
- Mild steel wire (basic steel wire, suitable for general fencing)
- Galvanised steel wire (for better protection against rust/corrosion)
- Stainless steel wire (highly durable and weather resistant)
The thickness of the wire (also known as the gauge) will vary depending on the intended use of the fencing. For example, chicken fencing will use a low gauge of wire and security fencing will use a higher gauge of wire (making it more rigid).
Step 2 – Wire Straightening & Cutting
Once the steel wire is selected, it is straightened and cut to length. The wires need to be uniform in size to ensure the fence panels are consistent. Automated machines pull the wire from large spools and straighten it before cutting it into precise lengths.
After this process, the wires are arranged in two directions – horizontal (line wires) and vertical (cross wires). These pieces will later be welded together to form the characteristic grid pattern of a welded mesh fence.
Step 3 – The Welding Process
Once the wires are cut and arranged, they need to be fused together using the welding process. This creates a solid structure of varying strength depending on the gauge of wire used and the quality of the weld.
The welding process is often performed using electric resistance welding (ERW), where an electrical current is applied at the points where the wires cross. This creates strong, durable joints without the need for additional materials like screws or adhesives.
Step 4 – Cutting & Shaping the Panels
After welding, the large sheets are cut into panels or rolls, depending on the fencing type. Some mesh fences are supplied as rigid panels (as is the case for security mesh fencing, like the options available from www.lochrin-bain.co.uk), while others come in flexible rolls for easier installation (i.e. chicken wire, etc.)
At this stage, manufacturers may also shape or bend the panels to create 3D welded mesh fencing, which has V-shaped reinforcements for added strength.
Step 5 – Protective Coating & Finishing
To ensure the fencing lasts for years without rusting or corroding, it may undergo a protective coating process. There are a few different coating methods that may be used here including:
- Galvanisation
- PVC Coating
- Powder Coating
Step 6 – Quality Control & Packaging
Before the fencing is shipped out to customers, it often goes through quality control inspections to ensure the following:
- That welds are secure and evenly spaced
- The mesh size meets specifications
- The coating is properly applied and free from defects
Once approved, the fencing is packaged into bundles or rolls, ready for transport to construction sites, security installations, and fencing suppliers. Some types of mesh (such as security fencing) may also be supplied with matching posts and fixings as part of a kit.
Overview
The manufacturing of welded mesh fencing is a precise and highly automated process, ensuring that the final product is strong, reliable, and long-lasting. From selecting the best steel wire to applying a protective finish, each step is designed to create a fence that can withstand the elements and provide security for years to come.
Whether you need fencing for security, agriculture, or commercial use, welded mesh fencing remains one of the most trusted solutions on the market.
Would you like help choosing the best type of welded mesh for your project? Get in touch with a fencing expert today!
